Tools Hard Film PVD Vacuum Coating Equipment

Tools Hard Film PVD Vacuum Coating Equipment

Details
Tools Hard Film PVD Vacuum Coating Equipment is an optimized device designed to improve the performance of tools (especially cutting tools, molds, etc.). Its core goal is to deposit one or more layers of thin films (such as TiN, TiAlN, CrN, AlCrN, DLC, etc.) with extremely high hardness, wear resistance, low friction coefficient and good chemical stability on the tool surface, thereby significantly extending the tool life, improving processing efficiency and improving the surface quality of the workpiece.
Condition: New
Warranty: 1 Year
After-sales Service Provided: Field installation, commissioning and training, Engineers available to service machinery overseas
Certification: CE, ISO9001
Substrate: Plastic, metal, glass, ceramic, stainless steel, etc.
Vacuum chamber material: SUS-304 superior stainless steel
Vacuum chamber size: Custom-made
Vacuum chamber structure: Vertical/Horizontal/Batch/In-line
Deposition material: Titanium/Aluminum/Chrome/Copper/TiAl/TiN/SS,etc.
Coating film function: Decorative,super hard, wear-resistant, anti-corrosion, reflective, shielding effect, conduction,non-conduction, etc.
Coating color: Gold, Rose gold, silver, black, blue, coffee, rainbow, purple, etc.
Category
PVD Coating Machine
 
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Description
Technical Parameters

This PVD vacuum coating equipment for hard tool coatings focuses on applying hard, functional coatings to cutting tools and molds.

 

The equipment utilizes multi-arc ion plating (cathodic arc) to ionize target metal atoms in a vacuum environment, depositing hard, wear-resistant coatings-such as TiN, TiCN, TiAlN, AlCrN, CrN, and DLC-onto workpiece surfaces. It features a planetary rotation fixture system, a low-temperature ion-assisted source, and a fully automated PLC process control system. Specifically optimized to ensure coating uniformity on complex cutting tool edge geometries, the system is capable of depositing multi-layer composite super-hard coatings.

 

 

Equipment Features

 

Multi-arc Ion Plating: Specialized in Hard Coatings for Cutting Tools

 

Low-temperature ion-assisted source for energy efficiency and enhanced performance
Features a built-in low-temperature ion cleaning source, enabling cold coating without the need for prolonged high-temperature baking.

 

Planetary tooling system, suitable for batch clamping of cutting tools

 

Fully automatic control system

PLC  and touch screen, storage for multiple coating recipes

 

 

 

Applications:

 

Cutting Tools
Carbide milling cutters, drill bits, taps, reamers, broaches, gear hobs, turning inserts, and HSS tools,used for metal cutting, mold machining, and PCB tool manufacturing.

 

Mold Industry
Stamping molds, injection molds, and cold forging molds-enhancing wear resistance, anti-galling properties, and corrosion resistance.

 

Precision Wear-Resistant Components
Bearings, piston rings, precision mechanical friction pairs, and wear-resistant hardware components.

 

 

Tools Hard Film PVD Vacuum Coating Equipment

 

The PVD coating machine for tool coating is a key equipment for improving the performance of tools in modern manufacturing.

Its low-temperature deposition, high hardness, excellent bonding strength, good thermal stability, complex shape coverage and environmental protection characteristics make it widely used in cutting tools, forming molds (stamping, die casting, injection molding, etc.) and various wear-resistant parts.

 

By depositing high-performance hard coatings, it can significantly extend the life of tools, improve processing efficiency, improve product quality, and reduce comprehensive production costs. It is an indispensable part of modern efficient, precise and green manufacturing.

 

TiAlSiCN Coated Ballnose Inserts
TiCN Coated Broach
TiCN Coated Punches
TiN Coated Instruments
TiN coated milling cutter
cutting tool
Tools Hard Film PVD Coating Equipment
Tools Hard Film Vacuum Coating Equipment

 

Advantages of Our Equipment Coating


High hardness and significantly extended wear life

 

Low coefficient of friction; inhibits built-up edge formation
The coating is dense and smooth, resulting in lower cutting resistance and improved chip evacuation, thereby enhancing the surface finish of the machined part.

 

Low-temperature deposition prevents substrate deformation
PVD operates at low temperatures; when combined with a low-temperature ion-assisted source, it enables "cold" coating at room temperature. This avoids the tempering, softening, or deformation of high-speed steel and cemented carbide tools, thereby fully preserving the toughness of the tool substrate.

 

Excellent coating wrap-around capability ensures uniform film formation on complex cutting edges
Combining planetary rotation tooling with directional ion deposition, this process applies coatings with consistent thickness and strong adhesion to drill bits, end mills, taps, and hobbing cutters, as well as to the cutting edges and flutes of small-diameter internal holes and cavity molds; the resulting coatings are highly resistant to peeling or flaking.

 

 

 

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