Your Professional Vacuum Metallizing Machine Supplier
Kunshan Puyuan Vacuum Technology Engineering Co., Ltd. is a high-tech enterprise specializing in the research and development and manufacturing of vacuum coating equipment. It is a functional vacuum coating processing enterprise integrating high-end coating process development, equipment customization and production. It is a technology enterprise with original technology, core patents, and core coating product research and development capabilities.
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![Decorative Evaporation Vacuum Coating Machine]()
Decorative Evaporation Vacuum Coating MachineThe metal material (target material) is converted from solid to gas (atomic/ionic state) by physical means (resistance/electron beam heating evaporation), and then condensed and deposited into a...view more -
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Plastic PVD Vacuum Metallizing MachineThe metal material (target material) is converted from solid to gas (atomic/ionic state) by physical means (resistance/electron beam heating evaporation), and then condensed and deposited into a...view more -
![ABS Plastic Parts Vacuum Metallizer]()
ABS Plastic Parts Vacuum MetallizerThe metal material (target material) is converted from solid to gas (atomic/ionic state) by physical means (resistance/electron beam heating evaporation), and then condensed and deposited into a...view more -
![Auto Lamp Vacuum Metallizing Machine]()
Auto Lamp Vacuum Metallizing MachineAuto lamp vacuum metallizing machine is a special silicone oil protective film resistor evaporation vacuum coating machine for car lamps.view more
Condition: New
Warranty: 1 Year
After-sales... -
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![Plastic Vacuum Metallizing Machine]()
Plastic Vacuum Metallizing MachineThe metal material (target material) is converted from solid to gas (atomic/ionic state) by physical means (resistance/electron beam heating evaporation), and then condensed and deposited into a...view more -
![Vacuum Metalizer]()
Vacuum MetalizerVacuum metalizer machine is a machine that uses physical vapor deposition (PVD) technology in a vacuum environment to deposit a thin and uniform layer of metal or metal compound film on the...view more
Why choose us
Our Certificate
It has passed the ISO9001 system certification and won the honorary titles of Kunshan Science and Technology Research and Development Institution, High-tech Enterprise, and Advanced Quality Management Unit. And applies for an average of three invention patents each year and also with the CE important certificate.
Production Market
The company adheres to the concept of "focusing on the research of coating technology and providing high-quality products and services", wins the trust and support of domestic and foreign customers, and successfully opens up the foreign market.
Product Application
The fields involved cover the tool industry, mold industry, automotive industry, medical device industry, semiconductor industry, electrode industry, aerospace field and high-energy particle field.
Our service
The company has a professional technical team with rich production experience to ensure high quality and high efficiency of equipment production. At the same time, it has a professional and efficient after-sales service team to solve various technical problems encountered in the use of vacuum coating equipment for you, eliminating customers' worries.
Vacuum metallizing machines are crucial for achieving high-quality metallic finishes on various substrates. These machines use advanced vacuum deposition technology to apply thin metal layers, providing enhanced durability, reflective properties, and aesthetic appeal. Ideal for packaging, automotive, electronics, and decorative industries, vacuum metallizing ensures precision and uniformity in every coating process.
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Vacuum metalizer |
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Model |
ZF-600 |
ZF-1200 |
ZF-1400 |
ZF-1600 |
ZF-1800 |
ZF-2000 |
ZF-2200 |
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Chamber size |
Φ600×800MM |
Φ1200×1400MM |
Φ1400×1600MM |
Φ1600×1800MM |
Φ1800×2000MM |
Φ2000×2200MM |
Φ2200×2400MM |
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Vacuum unit |
KT500 Diffusion pump unit |
KT630 Diffusion pump unit |
Double KT630 Diffusion pump unit |
Double KT630 Diffusion pump unit |
Double KT800 Diffusion pump unit |
Double KT1000 Diffusion pump unit |
Double KT1000 Diffusion pump unit |
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Coating system |
Transformer for resistance evaporation, power supply for auxiliary ion coating |
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Inflation system |
Mass flow meter |
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Control method |
Manual or fully automatic |
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Pumping rate |
5×10-3Pa﹤15min |
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Ultimate vacuum |
3.0X10-4Pa |
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Remark |
The above equipment parameters are for reference only, and are designed and customized according to the actual process requirements of customers. |
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Advantages of vacuum metalizing machines
High Purity and Density: Coating in a vacuum environment (typically less than 10⁻³ Pa) completely eliminates the incorporation of gas molecules, impurities, and oxides, resulting in a highly pure, densely structured film.
Uniformity and Thickness Control: By precisely controlling parameters such as the evaporation source temperature and sputtering power, nanometer-level thickness control (error ≤±5%) is achieved, with film uniformity exceeding 95%.
Strong Adhesion: In a vacuum environment, the coating particles impact the substrate surface with high energy, forming chemical bonds or physical embedding, resulting in adhesion 3-5 times greater than traditional electroplating.
Wear and Corrosion Resistance: Depositing hard coatings (such as TiN and CrN) significantly increases the substrate surface hardness (HV2000 and above), improving wear resistance by over 10 times.
Multifunctionality: By adjusting the coating process, the material can be endowed with specialized properties such as electrical conductivity, thermal conductivity, radiation protection, and anti-reflection.
Low energy consumption and high efficiency: The automated control system shortens the coating cycle to less than 30 minutes, improving energy efficiency by 40% compared to chemical plating.
Long-term economic benefits: Despite the higher initial equipment investment, the coating lifespan is 3-5 times that of traditional coatings, reducing overall maintenance costs by over 50%.
Process stability: The automated control system reduces human error, increasing product yield to over 99%.
Types of Vacuum Metalizing Machines
By Functionality:
Standalone units perform vacuum metalizing independently. They possess vacuum chambers and all essential components to carry out the metallizing process. Attached machines are vacuum metalizing machines with attaching or integrated units. For example, they may be attached to a coating system for a more streamlined and efficient production process. Another example of an attaching unit is part of an automated line, which could also include loaders, conveyors, and other officiating elements. In contrast, separate units or SSU are independent metallizing setups not connected to coating systems or automated production lines.
By Design and Size:
Industrial-scale vacuum metalizing machines are often larger to suit high-volume production in various commercial and industrial settings. On the other hand, small-scale machines and those designed for tabletop use are more suited for low-production capacities, consumer use, and small-scale businesses.
By Application:
Decorative metallizing machines are intended primarily to provide a decorative metallic coating to consumer products. For example, they may be used for plastic vacuum metalizing for cosmetics packaging, household products, auto parts, and electronic components. Functional metallizing machines improve certain products' functionality by endowing them with improved barrier, optical, and even electrical properties. For example, they may be used for vacuum metalizing for plastics used in electronics or for products that may require UV and Thermal Resistance.
By Technology:
Thermal evaporation machines are most commonly used for vacuum metallizing aluminum, which involves heating and evaporating metal (usually aluminum) in the vacuum chamber. Because of the lack of oxygen in the vacuum chamber, the molecules are allowed to settle on the products as a shiny metallic coating. Electron beam guns (EB guns) are a more advanced form of thermal evaporation. As the name suggests, the EB gun uses beams of electrons to vaporize the metal. These electron beams are usually housed in a gun-like instrument, and the guns are then mounted on rotating fixtures within the vacuum chamber. E-beam guns provide a more precise metallizing process than traditional thermal evaporation methods.
Scenarios of vacuum metalizing machines
In the packaging industry, vacuum metalizing machines are used to create decorative and functional metal coatings on packaging materials such as boxes, labels, and containers. This is especially the case for packaging products that are aimed at high-end markets. The metal coating enhances the packaging's appearance, giving it a premium look that can attract consumers. At the same time, it also provides barrier properties, protecting the packaged product from light, moisture, and oxygen.
In the automotive industry, vacuum metalizing machines are used to produce automotive interior and exterior parts. For instance, the machines can be used to coat the headlights and taillights of a car, as well as interior decorative parts like mirror housings, grilles, and trims, among others. The vacuum metalizing coating improves the abrasion resistance and durability of automotive parts. It also bestows the parts with an attractive metallic luster, thereby enhancing the car's overall appearance and aesthetic appeal.
In the electronics and electrical industry, vacuum metalizing machines are used to coat various electronic components and devices. Examples include cellphone cases, computer components, TV casings, and more. Vacuum metalizing provides excellent electromagnetic shielding, reducing interference from external electromagnetic signals. Additionally, the coating enhances product functionality, such as improving heat dissipation, and also increases the service life of electronic devices and components.
Vacuum metalizing machines are also widely used in the cosmetic industry. The machine can be used to coat cosmetic packaging such as perfume bottles, lipstick cases, and cream jars. The metallic luster created from the coating enhances the luxury and aesthetics of cosmetic products, attracting consumer attention and boosting brand competitiveness.
Specifications of vacuum metalizing machines
Capacity: The capacity of a vacuum metalizing machine refers to the production capacity it can achieve. This may be represented as the number of items processed per hour or per day.
Coating thickness: Vacuum metalizing machines can control coating thickness. This may be represented as a range of values, typically measured in microns or nanometers.
Compatible materials: Vacuum metalizing machines are suitable for various materials. These may include plastics, ABS, PET, PC, and other materials.
Vacuum degree: The vacuum degree of the machine is an important parameter. It is usually expressed in terms of pressure, for example, 10^-2 to 10^-3 torr, etc.
Sizes: The size and weight of the vacuum metalizing machine are also important for installation and use. These include overall dimensions such as length, width, height, and weight.
Power and energy consumption: The power and energy consumption of a vacuum metalizing machine determines its operating costs and the associated energy consumption. This includes the power of the vacuum pump, the power of the coating source, and other electrical equipment.
Maintenance of vacuum metalizing machines
Regular cleaning: Regularly clean the surface and internal parts of the vacuum metalizing machine, removing dust, dirt, and residual coating materials to prevent contamination of the coated surface and keep the equipment clean and tidy.
Maintain vacuum pumps: Vacuum pumps play a vital role in maintaining the vacuum state of the entire equipment. Operators should pay attention to the regular maintenance and cleaning of the vacuum pumps; replace the pump oil and filters when needed, and ensure their proper functioning.
Monitor and adjust parameters: Periodically monitor and adjust the equipment's relevant parameters, such as vacuum degree, coating thickness, temperature, pressure, etc. Ensure that these parameters are within the appropriate ranges to maintain equipment stability and coating quality.
Maintain the coating source: The maintenance of the coating source (e.g., ion beam guns, thermal evaporation sources, etc.) should be ensured that they are free from contamination and damage. Regularly clean the electrode and replace the coating target or electrode when needed.
Regularly inspect components: Regularly inspect the equipment components, such as vacuum valves, seals, pipes, etc. Ensure their proper functioning and sealing. Replace or repair them if there are any signs of damage, leakage, or failure.
Pay attention to electrical parts: Maintain and inspect the electrical components of the equipment, such as power supply systems, control systems, etc. Ensure their normal operation and stability. Also, avoid moisture and dirt in the electrical parts.
Keep records: Keep periodic maintenance and repair records for the equipment, including the maintenance, replacement, and repair records of various parts. This facilitates equipment management and tracking.
FAQ
As one of the most professional vacuum metallizing machine manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy customized vacuum metallizing machine made in China here from our factory.
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