Vacuum Metalizer

Vacuum Metalizer

Details
Vacuum metalizer machine is a machine that uses physical vapor deposition (PVD) technology in a vacuum environment to deposit a thin and uniform layer of metal or metal compound film on the surface of a substrate (such as plastic, glass, ceramic, metal, etc.).
Condition: New
Warranty: 1 Year
After-sales Service Provided: Field installation, commissioning and training, Engineers available to service machinery overseas
Certification: CE, ISO9001
Substrate: Plastic, metal, glass, ceramic, stainless steel, etc.
Vacuum chamber material: SUS-304 superior stainless steel, carbon steel
Vacuum chamber size: Custom-made
Vacuum chamber structure: Vertical/Horizontal/Batch/In-line
Category
Vacuum Metallizing Machine
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Description
Technical Parameters

Vacuum metalizer machine is a machine that uses physical vapor deposition (PVD) technology in a vacuum environment to deposit a thin and uniform layer of metal or metal compound film on the surface of a substrate (such as plastic, glass, ceramic, metal, etc.).

 

Metallization:

Mainly deposit metal elements (such as aluminum, chromium, nickel, copper, gold, silver, titanium) or metal compounds (such as titanium nitride TiN, chromium carbide CrC, indium tin oxide ITO).

Give the substrate metal properties (conductivity, reflectivity) or specific functions (hardness, corrosion resistance).

 

Assemble the low temperature ion-assisted deposition source:
1.Large area ion discharge, high ionization effect, improved bonding strength, strong adhesion.
2.The ion distribution is uniform, which greatly improves the stability and uniformity of the film layer.
3.Good ionization effect, it is easy to coat plastic, resin, acrylic and other products.
4.Give full play to the ionization effect, do not spray primer on plastic products, directly coat the plastic products.
 

Applications:

 

It is suitable for plating aluminum, nickel, chromium, tin, indium and other metal films and transparent metal films on the surface of cups, covers, handicrafts, decorations, mobile phone cases, toys and other products made of plastic, resin, glass, ceramics and other materials, so that the surface of the plated parts has a metallic feel or red, purple, blue, green and other bright colors.

 

Features:

 

The principle is relatively simple and easy to understand.


Fast deposition rate and high production efficiency (especially for large surface areas).


Wide range of depositable materials.


The film layer has high purity and good density.


Process parameters (vacuum level, evaporation rate, substrate temperature) can be easily and independently controlled.


Resistance evaporation vacuum coating machine is an ideal equipment for medium and large batches of high-quality coating production.

 

Advantages:

 

Excellent decorative effect, fine film layer, high gloss, strong metallic texture, rich and durable colors.

 

High reflectivity, aluminum-plated mirror has extremely high reflectivity of visible light and infrared light.

 

The core of metallization coating machine is to use vacuum and PVD technology to achieve precise and controllable deposition of metal film on the surface of substrate.

 

Its environmental protection, low temperature, high material utilization rate, excellent and controllable film performance characteristics bring excellent decorative effects, strong functionality (barrier, conductive, reflective, wear-resistant, optical) and unique ability to achieve metallization on non-metallic substrates.

 

These advantages make it an indispensable key process in many fields such as packaging, decoration, electronics, optics, tools, automobiles, energy, etc., and continue to promote the development of new materials and new applications.

 

Specification:

 

Vacuum metalizer

Model

ZF-600

ZF-1200

ZF-1400

ZF-1600

ZF-1800

ZF-2000

ZF-2200

Chamber size

Φ600×800MM

Φ1200×1400MM

Φ1400×1600MM

Φ1600×1800MM

Φ1800×2000MM

Φ2000×2200MM

Φ2200×2400MM

Vacuum unit

KT500 Diffusion pump unit

KT630 Diffusion pump unit

Double KT630 Diffusion pump unit

Double KT630 Diffusion pump unit

Double KT800 Diffusion pump unit

Double KT1000 Diffusion pump unit

Double KT1000 Diffusion pump unit

Coating system

Transformer for resistance evaporation, power supply for auxiliary ion coating

Inflation system

Mass flow meter

Control method

Manual or fully automatic

Pumping rate

5×10-3Pa﹤15min

Ultimate vacuum

3.0X10-4Pa

Remark

The above equipment parameters are for reference only, and are designed and customized according to the actual process requirements of customers.

 

 

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