Roll-to-roll Magnetron Sputtering Evaporation Coating Machine

Roll-to-roll Magnetron Sputtering Evaporation Coating Machine

Details
The roll-to-roll magnetron evaporation double-sided composite vacuum coating machine is a highly integrated advanced coating equipment that combines the advantages of magnetron sputtering and vacuum evaporation coating technologies, and can coat both sides of the flexible roll simultaneously or separately.
Condition: New
Warranty: 1 Year
After-sales Service Provided: Field installation, commissioning and training, Engineers available to service machinery overseas
Certification: CE, ISO9001
Substrate: Plastic, PET,PP non woven, paper, etc.
Vacuum chamber material: SUS-304 superior stainless steel
Vacuum chamber size: Custom-made
Vacuum chamber structure: Vertical/Horizontal/Batch/In-line
Deposition material: Titanium/Aluminum/Chrome/Copper/TiAl/TiN/SS,etc.
Coating film function: Decorative,super hard, wear-resistant, anti-corrosion, reflective, shielding effect, conduction,non-conduction, etc.
Coating color: Gold, Rose gold, silver, black, blue, coffee, rainbow, purple, etc.
Category
Roll-to-roll Coating Machine
 
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Description
Technical Parameters

Working principle

The working principle can be divided into: resistance heating evaporation vacuum winding coating equipment; induction heating evaporation vacuum winding coating equipment; electron beam heating evaporation vacuum winding coating equipment; magnetron sputtering vacuum winding coating equipment, etc. Among them, the electron beam heating vacuum winding coating equipment is used for large-scale evaporation of high-melting-point materials such as SiO2.

 

The winding coating equipment based on the magnetron sputtering principle has a lower production efficiency, but has the advantages of a wide coating range and strong film adhesion.

 

Applications

 

The CJRW series is mainly used in flexible circuit boards, ITO transparent conductive films, thin film capacitors, car films, thin film solar cells, flexible solar cells, etc. It adopts magnetron sputtering coating technology and is equipped with DC, medium frequency or radio frequency magnetron sputtering systems, which is suitable for coating metal films, conductive films, total films, dielectric films, etc.

 

The SFRW series adopts electron beam evaporation coating technology, which is suitable for coating transparent high-resistance packaging films, anti-counterfeiting films, fantasy films, optical films, dielectric films, etc. on the surface of PET, PVC, PI, CPP and other films.

 

ZFRW series is mainly used in printing packaging films, packaging paper, gold and silver wires, capacitor films, functional films, etc. The equipment adopts advanced high-frequency induction evaporation or continuous wire feeding evaporation and other technologies, and the whole process is fully automatically controlled.

Roll-to-roll vacuum coating

 

 

 

 

 

 

 

Advantage:

 

Double-sided coating

Improve production efficiency and reduce costs; achieve composite functions that cannot be achieved by single-sided coating

The combination of magnetron sputtering and vacuum evaporation takes full advantage of the strengths of both technologies to produce complex multilayer film systems in one continuous process to meet the most demanding performance requirements.

 

Roll-to-roll continuous production

Very suitable for large-scale and efficient processing of flexible substrates, significantly reducing unit production costs.

 

Vacuum environment

Ensures the film layer is pure, dense, has good adhesion, and has stable and reliable performance.

The winding magnetic control evaporation double-sided composite vacuum coating machine is one of the key equipment in modern advanced manufacturing industry.

 

Its application core is to give high-performance and multifunctional surface properties to flexible substrates. It has greatly promoted the development of many high-tech industries such as high-end packaging, flexible electronics, new energy, energy-saving buildings, functional materials, etc., especially in the field of pursuing lightweight, flexibility, high performance and high barrier properties.

 

It plays an irreplaceable role.

 

Specification

CJRW/SFRW/ZFRW series

Model

CJRW series

SFRW series

ZFRW series

Application

ITO/flexible circuit board functional film, solar control film, low-emissivity film, thin-film solar cell, etc.

Anti-counterfeiting film, color film, high-resistance packaging film, various optical films, etc.

Gold and silver wire, capacitor film, packaging paper, printing, packaging film, etc.

Winding materials

PET/CPP/BOPP/PVC/PC/PA/PI

PET/CPP/BOPP/PVC/PC

PET/CPP/BOPP/PVC

Effective coating width

1200mm

1100mm

2000mm

Maximum roll diameter

Φ900mm

Φ900mm

Φ900mm

Maximum winding speed

5-20m/min

100-400m/min

500m/min

Common coating speed

1-15m/min

10-300m/min

60-400m/min

Coating roller temperature

–15-25℃

–15-25℃

–15-25℃

Coating method

Magnetron sputtering

Electron beam evaporation

Resistance evaporation

Coating auxiliary ion source

Cryogenic ion assist device

Deep cooling system

TH-145-10P

Control method

Industrial computer automatic control

Pumping rate

5*10-3Pa<15min

Ultimate vacuum

5.0*10-4Pa

Note

The above equipment parameters are for reference only, and are designed and customized according to the actual process requirements of customers.

 

 

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